How-to
How to replace an office chair gas cylinder
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In short
Turn the chair over, separate the seat mechanism from the top of the cylinder, then free the cylinder from the base with a pipe wrench and a rubber mallet. Measure the old cylinder's extended and compressed length and check the class. Push the new cylinder into the base, lower the seat mechanism onto it and sit down to seat the tapers. Most chairs use a standard taper, but some premium chairs need maker-specific parts.
Products for this job
Compare all 6 productsFlexispot Big Max Pro: 227 kg, double steel frame
Check price on AmazonAffiliate linkBASETBL C051B: 200 kg, 60 cm wide seat
Check price on AmazonAffiliate linkCAPOT mesh chair: 181 kg, 51 cm seat
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When an office chair sinks or will not stay up, the gas lift has usually worn out. Replacing it is a job most people can do at home in under an hour with a couple of basic tools, and it gives the chair a new lease of life. The fiddly part is getting the old cylinder out, because the tapered joints are designed to lock tight under load. This guide covers tools, removal, measuring, class 3 against class 4, fitting and safety.
Tools and safety
You need a pipe wrench or large adjustable wrench, a rubber mallet, a tape measure, and ideally a helper. Some people use penetrating spray on stubborn joints. Work on a clear floor with something soft underneath to protect the chair and floor.
Gas lifts contain gas under pressure. Never cut, drill, heat or open one, and do not stand on the chair. Dispose of the old cylinder through your council's recycling centre or the method the supplier recommends, rather than in household waste.
Note:Gas lift cylinders are pressurised. Do not cut, heat or open them, and wear eye protection when using a mallet.
Removing the old cylinder
The cylinder fits by a taper at each end: one into the seat mechanism, one into the centre of the base. Both lock with friction under your weight.
- 1
Lower the seat fully, then turn the chair upside down.
- 2
Pull the base off the bottom of the cylinder, or tap the base hub with the mallet around the cylinder to free it.
- 3
If the cylinder stays in the seat mechanism, grip the outer tube with the pipe wrench near the top and twist while pulling.
- 4
If it will not move, tap the side of the mechanism where the cylinder enters with the rubber mallet while twisting.
- 5
Some chairs need the seat removed from the mechanism first; follow your manual if it describes this.
- 6
Once free, check the taper holes in the mechanism and base for damage or debris.
Measuring and choosing a replacement
Most office chairs use a standard taper, so many replacement cylinders fit a wide range of chairs. Premium makers sometimes use their own parts, so for Herman Miller, Steelcase and similar chairs, check whether the maker sells a specific replacement.
Measure the old cylinder's overall length fully extended and fully compressed, from the top of the release pin to the bottom of the tube. The difference is the stroke, which sets the seat height range. Match the outer tube diameter too; 50 mm is common but not universal. If your chair sat too low or too high, a slightly shorter or longer cylinder can fix that.
| Measurement | Why it matters |
|---|---|
| Extended length | Sets maximum seat height |
| Compressed length | Sets minimum seat height |
| Stroke | Seat height range |
| Outer tube diameter | Must fit the base hole |
| Taper type | Must fit mechanism and base |
| Class | Load and wall thickness |
Class 3 against class 4
Gas lifts are graded by class, with class 4 the heavier-duty grade. Class 4 cylinders have thicker walls and are generally recommended for heavier users and intensive use. Class 3 is common on lighter-duty chairs. If you are near the top of your chair's load rating, choose class 4. Several chairs in our guides list class 4 lifts, including ProtoArc, COLAMY, Corsair and Trust models, while the Efomao PU chairs list class 3. EN 16955 is the European standard for seating gas lifts.
Fitting the new cylinder
If the seat does not rise, check that the lever reaches the release pin. Some mechanisms have an adjustable contact that may need a slight tweak. Our office chair sinking guide covers lever problems.
- 1
Remove any protective cap from the release pin, but leave the pin itself alone.
- 2
Push the narrow bottom end of the cylinder firmly into the base hole.
- 3
Fit the plastic cover over the cylinder if your chair has one.
- 4
Turn the seat mechanism the right way up and lower it onto the cylinder top.
- 5
Sit down firmly to seat both tapers; the joints tighten under weight.
- 6
Test the lever: the seat should rise when you stand and stay put when released.
Frequently asked questions
Are office chair cylinders universal? Many use a standard taper and fit widely, but lengths, diameters and some premium chairs differ. Measure before ordering.
How long do office chair gas cylinders last? It varies with quality, use and user weight. Many last several years; heavy daily use wears seals faster.
Do I need class 4? It is the heavier-duty choice and a sensible default, especially for heavier users.
Can I replace a gaming chair cylinder? Yes, the process is the same. Check whether a longer cover needs removing first.
What you need
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Flexispot Big Max Pro: 227 kg, double steel frame
- Check price on AmazonAffiliate link
Steelcase Think: synchro tilt, 4D arms, LiveBack
- Check price on AmazonAffiliate link
Flexispot ErgoX: German-made mesh, 6 cm seat slide